Die Setter

Lesson 1

1. Workholding
   1. Clamping Basics 108
2. Math
   1. Math Fundamentals 101
   2. Math: Fractions and Decimals 111
   3. Units of Measurement 112
   4. Basics of Tolerance 121
   5. Blueprint Reading 131
   6. Algebra Fundamentals 141
   7. Geometry: Lines and Angles 151
   8. Geometry: Triangles 161
   9. Geometry: Circles and Polygons 171
   10. Statistics 231
3. Inspection
   1. Basic Measurement 101
   2. Hole Standards and Inspection 141
   3. Thread Standards and Inspection 151
   4. Surface Texture and Inspection 201
   5. Inspecting a Prismatic Part 321
   6. Inspecting a Cylindrical Part 331
   7. In-Line Inspection Applications 381
   8. Material Tests for Welding 201
4. Safety
   1. Intro to OSHA 101
   2. Personal Protective Equipment 111
   3. Noise Reduction and Hearing Conservation 121
   4. Respiratory Safety 131
   5. Lockout/Tagout Procedures 141
   6. SDS and Hazard Communication 151
   7. Bloodborne Pathogens 161
   8. Walking and Working Surfaces 171
   9. Fire Safety and Prevention 181
   10. Flammable/Combustible Liquids 191
   11. Ergonomics 102
   12. Hand and Power Tool Safety 201
   13. Safety for Lifting Devices 211
   14. Powered Industrial Truck Safety 221
   15. Confined Spaces 231
   16. Environmental Safety Hazards 241
   17. Machine Guarding 140
5. Materials
   1. Introduction to Physical Properties 101
   2. Introduction to Mechanical Properties 111
   3. Introduction to Metals 121
   4. Classification of Steel 201
   5. Essentials of Heat Treatment of Steel 211
   6. Ferrous Metals 231
   7. Nonferrous Metals 241
   8. Exotic Alloys 301
6. Machining
   1. Metal Cutting Fluid Safety 231
   2. Introduction to CAD and CAM for Machining 241
   3. Machining Titanium Alloys 325
   4. Optimizing Tool Life and Process 381
7. Quality and Manufacturing Management
   1. Lean Manufacturing Overview 101
   2. Essentials of Leadership 110
   3. Essentials of Communication 120
   4. ISO 9001: 2015 Review 122
   5. Continuous Process Improvement: Managing Flow 124
   6. Continuous Process Improvement: Identifying and Eliminating Waste 125
   7. Managing Performance: Best Practices 130
   8. Approaches to Maintenance 131
   9. Process Design and Development 133
   10. Managing Performance: Corrective Actions 135
   11. Production System Design and Development 136
   12. Equipment/Tool Design and Development 137
   13. Basics of Manufacturing Costs 140
   14. Total Productive Maintenance 141
   15. Conflict Resolution Principles 150
   16. 5S Overview 151
   17. Conflict Resolution for Different Groups 155
   18. Team Leadership 160
   19. Intro to Six Sigma 171
   20. Quality and Customer Service 175
   21. Troubleshooting 181
   22. Personal Effectiveness 190
   23. Managing the Diverse Workplace 210
   24. SPC Overview 211
   25. Harassment and Discrimination 215
   26. Performance Management and the Law 230
   27. Metrics for Lean 231
   28. Process Flow Charting 241
   29. Strategies for Setup Reduction 251
   30. Six Sigma Goals and Tools 310
8. Stamping
   1. Press Basics 110
   2. Stamping Safety 115
   3. Punch and Die Operations 120
   4. Die Components 130
   5. Coil Handling Equipment 140
   6. Die Cutting Variables 200
   7. Monitoring Press Operations 220
   8. Coil Loading Procedures 250
   9. Die Setting Procedures 300
9. Press Brakes
   1. Press Brake Safety 100
   2. Press Brake Components 110
   3. Bending Fundamentals 120
   4. Die Bending Operations 130
   5. Operating the Press Brake 200
   6. Press Brake Specifications 220
10. Electrical/Mechanical Systems and Motor Controls
    1. Safety for Electrical Work 111
    2. Lubricant Fundamentals 130
    3. Robot Sensors 150
    4. Robotic Control Systems 240
    5. Specs for Servomotors 330
    6. Limit Switches and Proximity Sensors 360