Tool and Die Maker

Lesson 1

1. Workholding
   1. Intro to Workholding 104
   2. Locating Devices 107
   3. Clamping Basics 108
   4. Chucks, Collets, and Vises 110
   5. Drill Bushing Selection 230
2. Math
   1. Math Fundamentals 101
   2. Math: Fractions and Decimals 111
   3. Blueprint Reading 131
   4. Algebra Fundamentals 141
   5. Geometry: Lines and Angles 151
   6. Geometry: Triangles 161
   7. Geometry: Circles and Polygons 171
   8. Trigonometry: The Pythagorean Theorem 201
   9. Trigonometry: Sine, Cosine, Tangent 211
   10. Statistics 231
3. Inspection
   1. Basic Measurement 101
   2. Introduction to GD&T 301
   3. Major Rules of GD&T 311
   4. Inspecting a Prismatic Part 321
   5. Inspecting a Cylindrical Part 331
4. Metal Cutting
   1. Cutting Processes 111
   2. Safety for Metal Cutting 101
   3. Overview of Machine Tools 121
   4. Basic Cutting Theory 201
   5. Band Saw Operation 211
   6. Introduction to Metal Cutting Fluids 221
   7. Metal Cutting Fluid Safety 231
   8. Toolholders for Turning 260
   9. Speed and Feed for the Lathe 301
   10. Speed and Feed for the Mill 311
   11. Machining Titanium Alloys 325
   12. Lathe Tool Geometry 351
   13. Mill Tool Geometry 361
   14. Drill Tool Geometry 371
   15. Intro to EDM 100
5. Machining
   1. Manual Mill Basics 201
   2. Engine Lathe Basics 211
   3. Manual Mill Setup 221
   4. Overview of Engine Lathe Setup 205
   5. Benchwork and Layout Operations 241
   6. Manual Mill Operation 251
   7. Engine Lathe Operation 225
   8. Holemaking on the Manual Mill 271
   9. Threading on the Engine Lathe 235
   10. Taper Turning on the Engine Lathe 240
   11. Introduction to CNC Machines 201
   12. Basics of the CNC Lathe 211
   13. Basics of the CNC Mill 212
   14. Coordinates for the CNC Lathe 221
   15. Coordinates for the CNC Mill 222
   16. CNC Specs for the Mill 220
   17. CNC Specs for the Lathe 225
   18. Basics of G Code Programming 231
   19. Introduction to CAD and CAM for Machining 241
   20. Control Panel Functions for the CNC Lathe 251
   21. Control Panel Functions for the CNC Mill 252
   22. Creating a CNC Turning Program 301
   23. Creating a CNC Milling Program 302
   24. Calculations for Programming the Mill 312
   25. Turning Calculations 285
   26. Canned Cycles for the Lathe 321
   27. Canned Cycles for the Mill 322
   28. Haas Mill: Control Panel Overview 250
   29. Haas Lathe: Control Panel Overview 255
   30. Haas Mill: First Part Runs 320
   31. Haas Lathe: First Part Runs 325
   32. Fanuc Mill: Control Panel Overview 250
   33. Fanuc Lathe: Control Panel Overview 255
   34. Fanuc Mill: First Part Runs 320
   35. Fanuc Lathe: First Part Runs 325
   36. Mazak Mill: Control Panel Overview 250
   37. Mazak Lathe: Control Panel Overview 255
   38. Creating an EIA/ISO Program for the Mazak Mill 286
   39. Creating an EIA/ISO Program for the Mazak Lathe 287
   40. Creating a Mazatrol Program for the Mill 288
   41. Creating a Mazatrol Program for the Lathe 289
   42. Mazak Mill: First Part Runs 320
   43. Mazak Lathe: First Part Runs 325
6. Safety
   1. Intro to OSHA 101
   2. Personal Protective Equipment 111
   3. Noise Reduction and Hearing Conservation 121
   4. Respiratory Safety 131
   5. Lockout/Tagout Procedures 141
   6. SDS and Hazard Communication 151
   7. Bloodborne Pathogens 161
   8. Walking and Working Surfaces 171
   9. Fire Safety and Prevention 181
   10. Flammable/Combustible Liquids 191
   11. Ergonomics 102
   12. Hand and Power Tool Safety 201
   13. Safety for Lifting Devices 211
   14. Powered Industrial Truck Safety 221
   15. Confined Spaces 231
   16. Environmental Safety Hazards 241
   17. Machine Guarding 140
7. Materials
   1. Introduction to Physical Properties 101
   2. Introduction to Mechanical Properties 111
   3. Introduction to Metals 121
   4. Metal Manufacturing 140
   5. Classification of Steel 201
   6. Essentials of Heat Treatment of Steel 211
   7. Hardness Testing 221
   8. Ferrous Metals 231
   9. Nonferrous Metals 241
   10. Exotic Alloys 301
8. Quality and Manufacturing Management
   1. Lean Manufacturing Overview 101
   2. Essentials of Leadership 110
   3. Essentials of Communication 120
   4. ISO 9001: 2015 Review 122
   5. Continuous Process Improvement: Managing Flow 124
   6. Manufacturing Process Applications: Part I 124
   7. Continuous Process Improvement: Identifying and Eliminating Waste 125
   8. Manufacturing Process Applications: Part II 125
   9. Managing Performance: Best Practices 130
   10. Approaches to Maintenance 131
   11. Managing Performance: Corrective Actions 135
   12. Equipment/Tool Design and Development 137
   13. Total Productive Maintenance 141
   14. Conflict Resolution Principles 150
   15. 5S Overview 151
   16. Conflict Resolution for Different Groups 155
   17. Team Leadership 160
   18. Intro to Six Sigma 171
   19. Quality and Customer Service 175
   20. Manufacturing Management 180
   21. Troubleshooting 181
   22. Personal Effectiveness 190
   23. Conducting Kaizen Events 191
   24. Managing the Diverse Workplace 210
   25. SPC Overview 211
   26. Harassment and Discrimination 215
   27. Performance Management and the Law 230
   28. Metrics for Lean 231
   29. Process Flow Charting 241
   30. Strategies for Setup Reduction 251
   31. Management Tools: Problem Solving 270
   32. Management Tools: Product and Process Design 275
   33. Six Sigma Goals and Tools 310
9. Grinding
   1. Grinding Processes 201
   2. Grinding Safety 211
   3. Basic Grinding Theory 221
   4. Basics of the Surface Grinder 231
   5. Basics of the Cylindrical Grinder 232
   6. Basics of the Centerless Grinder 233
   7. Setup for the Surface Grinder 241
   8. Setup for the Cylindrical Grinder 242
   9. Setup for the Centerless Grinder 243
   10. Cylindrical Grinder Operation 252
   11. Centerless Grinder Operation 253
   12. Introduction to Grinding Fluids 261
   13. Grinding Variables 301
   14. Grinding Ferrous Metals 311
   15. Grinding Nonferrous Metals 321
   16. Grinding Wheel Materials 331
   17. Grinding Wheel Geometry 361
   18. Dressing and Truing 341
10. Stamping and Fabrication
    1. Die Components 130
    2. Die Cutting Variables 200
    3. Fabrication Process 232